Disassembling And Assembling Final Drive Case Cover
3. Press out outer race for tapered roller bearing. A - US 1037 2. Press seals out of cover. A - US 1108 1. Press in outer race for tapered roller bearing. 1. Press in outer race for tapered roller bearing. 2. Drive first seal into cover against stop. Open end of seal faces converter. Small shoulder on mandrel faces down.
Info Sqs
Printed in Germany - 1982 Disconnecting and Connecting Automatic Transmission on Final Drive 38-3 38 - 4 Disconnecting and Connecting Automatic Transmission on Final Drive Printed in Germany
Assembling Oil Pump
1. Place thrust washer arrow on pump neck and then install piston rings carefully. 2. Check movement of pump. It should be possible to turn it with the inserted pump shaft by hand without resistance.
Vw387 1
6. Move pinion up and down without turning it several times and note dial gage reading. Readings would be wrong if pinion is turned. 7. Add 1.1 mm for installed shims, 0.15 mm for bearing preload and 0.10 mm for bearing settling to dial gage reading. This results in Dial gage reading Installed shim Bearing preload Bearing settling 8. Remove pinion. Take out installed shim 1.1. mm and install shims of total thickness 3.16 mm in example at small bearing. 9. Install pinion again and check...
Q
13. Assemble VW 385 1 according to figure dial extension VW 385 15 9.3 mm . Install VW 385 30 and set dial gauge at zero with 3 mm preload. 14. Screw adjusting ring opposite ring gear into case far enough so that it is flush with housing. 15. Insert universal gage in housing and screw in adjusting ring behind ring gear . Do not place dial gage pin on end gage. 16. Pull 2nd centering disc outward with movable adjusting ring until universal gage can just barely be turned by hand. 17. Turn...
Vw388
1st measurement 2nd measurement 3rd measurement 4th measurement Sum 0.84 mm 0.85 mm 0.84 mm 0.83 mm 3.36 mm Mean backlash 3.36 mm divided by 4 0.84 mm If the measured values deviate from each other by more than 0.06 mm, installation of the ring gear or pinion ring gear set is not correct. Check installation, replacing pinion ring gear if necessary. Determining Shim Thickness S2 Opposite Ring Gear Lift axial displacement of ring gear from mesh free of play to attain backlash 3. Turn differential...
Disassembling And Assembling Central Tube
1. Detach transmission and prevent converter from falling out see Removing and Installing Transmission on page 37-19 . 3. Remove damper by sliding back damper with spacer against stop and taking out circlip. 5. Remove insulation sheet, ATF lines, control cable and suspension for exhaust assembly. 1. Install ATF lines, control cable, suspension for exhaust assembly and insulation sheet.
Removing And Installing Transfer And Separation Plates
1. Identification of transfer plate Part No. 010.325.283 J cast in part arrow . 2. Identification of separation plate Transmission type RH Arrow 1 3 notches Arrow 2 2 notches 3. Identification of separation plate Arrow 1 2 notches Arrow 2 3 notches Arrow 3 1 notch 4. Identification of separation plate Transmission types RCD and RCE Arrow 1 2 notches Arrow 2 4 notches Arrow 3 1 notch 38 - 42 Removing and Installing Transfer XVI,1987 - Printed in Germany and Separation Plates Types 087 M and 087...
Removing And Installing Transmission
2. Disconnect drive shafts on transmission end and take off of flanges. Suspend drive shafts from car with pieces of wire in horizontal position to prevent damaging dust covers. 3. Detach support on rear transmission cover. 4. Disconnect selector lever cable and control pressure cable on levers and brackets. Pull cables forward out of suspension console. Cables are locked in ball sockets to prevent popping out. 5. Open inspection hole in rear bell housing and unscrew mounting bolts for torque...
Removing And Installing Throttle And Control Pressure Cable
1. Disconnect cable on accelerator pedal intermediate lever is only inserted . 6. Remove front bracket for exhaust assembly on holder. 2. Disconnect cable sleeves on bracket. 7. Disconnect ball socket on transmission lever and disconnect cable sleeve on bracket. 3. Press rubber guide out of firewall with a suitable screwdriver. A lockpin prevents the ball socket from popping out. 4. Open clamps for cable sleeve on engine and front bell housing. 8. Mark location of hose clamp and cable sleeve...
Automatic transmission
Technical data Type 087 M and 087 N 37 - 01 Identification code for transmission Type 087 M and 087 N 37 - 02 Technical data Type 087 M and 087 N Position of the shift elements in the various selector lever positions or gears Type 087 M and 087 N 37 - 04 Planetary gear with shift elements Type 087 M and 087 N 37 - 05 Tightening torques Type 087 M and 087 N 37 - 07 Selector lever cable, removing and installing Type 087 M and 087 N 37 -1 Throttle and control pressure cable, removing and...
Removing And Installing Gear Carrier
The differential need not be removed for jobs on the gear carrier. If the transmission case or tapered roller bearing for the drive pinion has to be replaced and deviation r is not given on the ring gear, measure actual location of drive pinion before removing the gear carrier. 6. Unscrew gear carrier bolts and pull out gear carrier with set of gears. It is recommended to install input shaft seal after installation of gear set danger of damaging . 1. Clamp transmission in assembly stand with...
Agr
Worldwide with limited-slip differential With the exception of a few modifications in its design and as regards repair the 083 D transmission is the same as the 016 R Turbo transmission. The most important modifications are - no transmission-oil pump is available - final drive ratio increased to 9 35 - transmission casing with machined recess for ring gear - design distance Ro 58.15 mm
Disassembling And Assembling Gear Carrier
1. Remove end cover by puncturing center of rubber 1. Remove end cover by puncturing center of rubber 3. Clamp gear carrier in vise and unscrew rear cover mounting bolts. 5. Pull off clutch body and 2nd inner race ball bearing. A Two-arm puller standard , e. g. Kukko 20 10 6. Remove 5th gear synchromesh ring. 7. Drive out 5th gear selector fork dowel sleeve. Hold with a hammer so that selector rod bore in end bracket is not widened. 9. Remove 5th gear with sliding sleeve and synchronizer,...
t
Removing and Installing Transmission 34 - 1 Type 016 K 7. Unscrew clamping sleeve bolts through openings and push clamping sleeve in direction of transmission. 10. Place universal transmission jack underneath the transmission and secure retaining strap. 11. Remove transmission central tube housing mounting bolts. 12. Remove bolts on transmission suspension rubber metal mounts . 8. Detach axle shafts on transmission end and suspend from car on wire in horizontal position. 9. Pull off wires on...
General data
Technical data Type 016 J and 016 K 30-01 Technical data 0ype 016 J and 016 K, Mod. 85 2 onward 30-02 Technical data Type 016 J K and 083 D 30-03 Technical data Type 083 F Tightening torques Type 016 J and 016 K 30-05 Technical data, clutch . 30 - 07 Checking clutch play, adjusting clutch spring 30-1 Checking condition of clutch drive disk 30-2 Checking release travel, bleeding hydraulic clutch system 30-3 Clutch, removing and Clutch control, disassembling and assembling 30-13 Checking drive...