Bosch No 0280161008
Fuel Pressure Regulator
928.110.198.01
Bosch No. 0280.160.215
Heated Wire Air Flow Sensor
NTC Temperature Sensor
(Double Func.)
Throttle Switch
Auxiliary Air Regulator
928.606.141.00
Bosch No. 0280.214.001
928.606.126.00
Bosch No. 0280.130.032
931.606.119.00
Bosch No. 0280.120.301
928.606.102.00
Bosch No. 0280.140.228
Vacuum Control Switzerland, Sweden, Australia (Manual Transm.)
930.110.173.00
Bosch No. 0280.160.302
Electric Air Valve
944.606.215.00
Bosch No. 0280.141.012
Electric Fuel Injectors
928.606.119.00
Bosch No. 0280.150.252
LH-Jetronic Control Unit
928.618.123.00
Bosch No. 0280.002.501
LH-JETRONIC AIR FLOW LAYOUT -928 S - R. o. W. - 1984 Models Engine Type 28-21/22
1 - Intake air distributor
2 — Throttle housing
3 - Heated wire air flow sensor
7 — Electronic ignition control unit
8 — Electric air valve (air conditioner)
9 — Auxiliary air regulator
10 — Blowoff switching valve
11 — Check valve a — Temperature sensor I (intake air) for ignition P — Auxiliary air pump
LH-JETRONIC FUEL FLOW LAYOUT -928 S - R. o. W. - 1984 Models Engine Type 28-21/22
2 - Fuel filter
3 — Pressure damper
5 — Fuel line with test connection
6 — Fuel injectors
7 — Pressure regulator
10 — Throttle housing
11 — Blowoff switching valve
12 - Temperature sensor II
LH-JETRONIC
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No. |
Description |
Gty. |
Note When: Removing Installing |
Special Instructions |
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1 |
Bolt |
3 | ||
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2 |
Washer |
3 | ||
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3 |
Multiple pin plug LH control unit |
1 |
Make sure plug engages securely | |
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4 |
LH control unit |
1 | ||
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5 |
Control unit holder |
1 | ||
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6 |
Plug connector |
8 | ||
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7 |
Bolt |
8 | ||
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8 |
Washer |
8 | ||
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9 |
Distributing injection tube |
2 | ||
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10 |
Hose sleeve |
8 | ||
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11 |
Thrust plate |
8 | ||
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12 |
Fuel injector |
8 | ||
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13 |
Hose clamp |
4 | ||
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14 |
Hose |
2 | ||
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15 |
Elbow hose |
2 | ||
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16 |
Pressure regulator |
2 | ||
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17 |
Fuel line |
1 | ||
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18 |
Fuel line |
1 | ||
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19 |
Fuel line |
1 | ||
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20 |
Fuel line |
1 | ||
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21 |
Fuel line (feed) |
1 |
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No. |
Description |
Qty. |
Installing |
Special Instructions | |
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22 |
Nut |
1 | |||
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23 |
Washer |
1 | |||
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24 |
Bolt |
1 | |||
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25 |
Pipe clamp |
1 | |||
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26 |
Holder |
1 | |||
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27 |
Elbow hose |
1 | |||
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28 |
Pressure damper |
1 | |||
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29 |
Nut |
1 | |||
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30 |
Washer | ||||
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31 |
Nut |
2 | |||
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32 |
Washer |
2 | |||
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33 |
Holder |
1 | |||
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34 |
Fuel line |
1 | |||
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35 |
Fuel line |
1 | |||
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36 |
Fuel cooler |
1 |
see page 24 -126 | ||
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37 |
Hose clamp |
4 | |||
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38 |
Hose |
1 | |||
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39 |
Hose |
1 | |||
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40 |
Plug connector |
1 | |||
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41 |
Auxiliary air regulator |
1 | |||
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42 |
Plug connector |
1 | |||
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43 |
Throttle switch |
1 | |||
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44 |
Bolt |
4 |
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No. |
Description |
Qty. |
Note When: Removing Installing |
Special Instructions | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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45 |
Washer |
4 | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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46 |
Throttle housing |
1 | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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47 |
O-ring | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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48 |
Hose clamp |
2 | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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49 |
Connecting hose |
1 | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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50 |
Plug connector |
1 | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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51 |
Air flow sensor |
1 | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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52 |
O-ring (dust guard) |
1 | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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53 |
O-ring |
1 | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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54 |
Air guide housing |
1 | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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55 |
Seal |
1 | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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56 |
Temperature sensor I |
1 | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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57 |
Plug connector |
1 | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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58 |
Plug connector |
1 | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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59 |
Temperature sensor |
1 | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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60 |
Seal |
1 | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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61 |
Y-adapter |
3 | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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62 |
Plug connector for centra! electric |
1 |
— Engine Tester with oscilloscope, e. g. 1010/1019, Bosch Mot 300/400 — Multiple tester (internal resistance at least 20 Kohm/V) — Adapter line (Bosch "L-Jetronic" No. 1684 463 093) — Pressure gauge with hose from pressure tester P 378 — Two test lines (made locally) for measuring on multiple pin plugs of control units and plug connectors with same type of contact (flat contacts)
1 — Highly flexible line 2 — Alligator clips (standard) - Two adapters — test lines (made locally)
1 — Highly flexible line, approx. 10 cm long 2 — Insulating hose 3 - Flat contact N 17.182.2 LOCATION OF COMPONENTS
1 — Pressure damper 2 — Pressure regulator (two) 5 — Throttle switch 6 — Auxiliary air regulator 8 — Temperature sensor 11 11 — Fuel injectors, right 12 — Blowoff switching valve 13 — Ignition control unit 14 — Ignition coils 15 — Speed/reference mark sensors 17 — TDC sensor test connection 18 — Fuel pressure test connection 19 - Distributor CENTRAL ELECTRIC POWER SUPPLY FOR LH / ELECTRONIC IGNITION
rrinrrrrrrrrr 1 - Electronic ignition relay VIII (power supply for electronic ignition and LH control units) 2 - LH-Jetronic relay XVI (power supply for LH control unit and air flow sensor) 3 — Fuel pump relay XVII (power supply for fuel pump, auxiliary air regulator and fuel injectors) 4 — Fuse no. 13 = fuel pump, auxiliary air regulator 5 — Plug X, red (power supply for electronic ignition/LH) Testi ng Conditions LH-Jetronic Possible Causes of Defects Engine in good operating condition Battery charged CJ cn 3 T3 C Ol C tu 3 c tu JD T3 "O to m "03 See Test Point 10 11 Engine does not start Engine hard to start Erratic idling Poor pickup Misfiring High fuel consumption Poor power output Engine hesitation X = Check with suitable tester TEST POINT 1 Checking Ground and Plug Connections 1.2 If battery voltage is not displayed, pull off relay XVI and bridge terminals 30 and 78. Recheck voltage on LH multiple pin plug between terminals 9 and 5. TEST POINT 2 Power Supply for LH Contro Unit and Fuel Pump 2. Fuel Pump The fuel pump relay is activated negatively by the LH control unit. 1. LH Control Unit Switch off ignition and pull off multiple pin plug on LH control unit. 1.1 Switch on ignition. Measure voltage on multiple pin plug between terminals 9 and 5. Specification: battery voltage. If value deviates from specification, measure voltage on plug X connected on central electric board between terminal 8 and ground. 2.1 Connect terminal 17 on disconnected LH control unit plug on ground with a piece of wire. Fuel pump relay should be activated and fuel pump must run. If pump does not run, check fuse no. 13 and relay XVII activation as well as fuel pump relay. 3. Checking Control Signal for Electronic Ignition to LH Control Unit
Pull off multiple pin plug on LH control unit; leave plug on electronic ignition control unit. 3.1 Connect positive test lead of oscilloscope on terminal 1 and negative test lead on ground. Specification: battery voltage Oscilloscope should display following control signal.
If no signal is displayed, check power flow from terminal 16 of electronic ignition control unit plug to terminal 1 of LH control unit plug. If power flow is okay, replace electronic ignition control unit. TEST POINT 3 LH Air Flow Sensor 1. Take off upper air cleaner housing and filter element. 2. Pull lower air cleaner housing and air flow sensor out of air guide housing. Pull off relay XVI for this purpose and bridge terminals 30 and 87. Specification: battery voltage. 4. Measure resistance for idle mixture position. Connect ohmmeter on terminals 6 and 3 of air flow sensor. 5. Connect ohmmeter on terminals 5 and 3 of air flow sensor. 3. Pull off multiple pin plug on air flow sensor. Measure voltage between terminals 4 and 2 (positive) on disconnected plug. 6. Checking "Free Burning" of Heated Wire 6.1 Visually inspect — plug connection and contacts, — wire grid for damage and — heated wire for breaks. Heated wire must glow about 1 second after waiting approx. 4 seconds. Check activation and wires in case of malfunction, (LH plug terminal 8 to air flow sensor terminal 1). 6.2 Install air flow sensor with lower air cleaner housing. Coat O-ring in air guide housing with silicone for this purpose. Connect plugs on air flow sensor and temperature sensor. Push in air flow sensor carefully. 6.3 Do not install filter element and upper air cleaner housing. Run engine having operating temperature at approx. 2,000 rpm and then switch off ignition. Observe heated wire with help of a mirror. TEST POINT 4 Temperature Sensor II (Engine Temperature) 1. Check plug connection on temperature sensor II for tight fit and clean contacts.
2. Connect ohmmeter on terminals 2 and 5 of disconnected LH multiple pin plug. Specifications: 0 °C/ 32 °F = 4.4-6.8 kH 15 to 30 °C/59 to 86 °F = 1.4 - 3.6 ki2 40 °C/ 104 °F = 0.9 -1.3 kft 60 °C/ 140 °F = 480 - 720 i2 80 °C/ 176 °F = 250- 390 ft If specified values are not reached, repeat same tests on the temperature sensor direct.
Note: Two independent temperature sensors are installed in the temperature sensor housing. Connect tester on only one contact of the sensor and a second test lead on ground. Temperature sensor II provides the LH control unit with information on the instantaneous engine temperature. It enriches the fuel/air mixture for cold starting and engine warm-up. In case of interruption (inf. ohms): excessively rich mixture, engine will not run in warm state and cannot be started. In case of short circuit (0 ohm): mixture too lean, no pickup in cold state. In case of interruption, wires could be bridged for emergency operation of the car. TEST POINT 5 Throttle Switch. 1. Idle Speed Contact Pull off multiple pin plugs on LH and electronic ignition control units. 1.1 Connect ohmmeter between terminals 3 and 5 on LH plug. Specifications: throttle closed = 0 ohm throttle opened = inf. ohms Switching over must take place already with a throttle gap of approx. 1 2. Full Load Contact 2.1 Connect ohmmeter between terminals 12 and 5 on LH plug. Specifications: throttle closed = inf. ohms throttle in full load pos. = 0 ohm Switching point is after approx. 3/4 throttle travel. Make tests direct on throttle switch, if switching points are not reached.
TEST POINT 6
2- Idle speed contact 18 = Ground 3 = Full load contact 1. Checking Fuel Injectors If engine can be operated, pull off plugs on injectors separately. If fuel injectors are okay, engine speed should drop each time. If engine cannot be operated, measure voltage on one plug of injectors against ground. One of both terminals should have battery voltage. Measure coil resistance of fuel injectors. Specification: 15 — 17.5 ohms (+15 . . . 30 °C/+ 59 . . .86 °F), Note: If idle speed switch has a break, there will be no coasting shutoff. If idle speed switch has a short circuit, there will be a single cutout at high idle speed. If full load switch has a break, there will be no full load enrichment. If full load switch has a short circuit, enrichment will be too early and consequently fuel consumption too high. 2. Checking Injection Timing Adjust oscilloscope according to instructions supplied with tester. Connect adapter line (Bosch "L-Jetronic" No. 1 684 463 093) between one fuel injector and corresponding plug. Caution! Tester leads must not have contact with ground. Start engine. If injection timing is working correctly, the oscilloscope will display the following oscillographs. STARTER SPEED IDLE SPEED ACCELERATION
DECELERATION
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